If needed, power mix Poly component before beginning to apply. Adding a coating over the Styrofoam gives it a more durable exterior and helps it accept painting and coloring. Keep your Styrofoam props, cosplay outfits and other projects protected with a hard-surface coating. It works well on props and backdrops when a hard finish is preferred. We have used plastic dips, resins, fiberglass, two part epoxies, and many other foam coating spray but here is a cheaper way that can work for some holiday display props. I tried mixing it with slightly different ratios. Protect and beautify with our one-of-a-kind brush-on encapsulant. Adding a coating over the Styrofoam gives it a more durable exterior and helps it accept painting and coloring. smoke) if left in a container too long. It can also be used over foam ‘positive’ designs to protect the polystyrene, and give it a smoother surface on which a rubber or fiberglass mold can be created. Nov 16, 2018 - EPS Foam (Styrofoam) Coatings. Organic shapes for high-volume exterior and interior applications. You don't need to rely on messy fiberglass resin to harden your Styrofoam. I will send a photo to the folks at Hot Wire Foam Factory when it's complete. It has extraordinary flow characteristics. Oct 1, 2015 - All purpose foam coat! We provide the industry with Polyurethane and Polyurea coatings, Cold Cast Elastomer Resins and Hot Cast Prepolymer Resins. It is especially formulated to be the best brush-on foam encapsulent. Whether you are producing signage or protecting delicate forms for themed scenery, Styroplast will outperform all other coatings. Made in USA! LIQUID COMPONENT PROPERTIES: Solids: % Nonvolatile (wt): 100% Viscosity: Poly Component: Moderate - High @ 77°F; ISO Component: 200 cps @ 77° Styroplast is exactly what you want to give your project a smooth, hard surface finish. Providing a hard outer coating to a styrofoam box may prevent dents and punctures, but will not provide overall strength to prevent it from brittle cracking or even breaking into pieces if dropped or banged. An air conditioned room will deliver an ideal low humidity and slow drying environment. Very difficult to stain by virtue of its high hardness and low porosity. White EPS Styrofoam can be hard coated with liquid polyurethane. 1219-81 - gray, 1219-82 - white) is a polymer-modified, fiber-reinforced Portland cement based rigid coating for use over rigid insulation panels, foam shapes, and insulated concrete form systems. It can be brushed or rolled. CURE TIME: Applied coating will set in about 2 to 5 hours at 70°F, depending on film thickness, liquid material temperature and the substrate temperature. Application & Selection Support: Foam. Comes in a dry powder - simply mix with water. Thank you so much for providing the Hot Wire Foam Factory tools for me to carve...", "I've been using the foam cutting tools for about 3 years now. Skip to content. Now I...", "Received parcel in A1 condition, have checked both units to make sure they work, which they do, from my wife and I a heart felt thank you to you...", "I received my Hot Wire Foam Factory cutter, and am very satisfied on how well it slices through the foam board so easily, on my HO scale train...", Copyright © 1991-2021Hot Wire Foam Factory, v4.7.7 | Width: | Main: product | Previewer | Validate HTML | Structured Data. I just received your delivery and YOU MADE MY DAY!!! Exterior Foam Coat is for protecting and hardening foam surfaces. The...", "Dear Hot Wire Foam Factory Team All Purpose Foam Coat is for smoothing and hardening foam surfaces. Styrofoam, on its own, breaks easily and is difficult to paint. Constant or frequent immersion service not recommended. The mixer is 3:1 part A/B . Styropoxy™ is designed to be used on foam molds for precast concrete and GFRC applications. Coating Styrofoam, white beaded EPS, and extruded XPS foam, Adding strength and a weather and fire-resistant surface, Theatrical and studio props and backdrops, Holiday props, like Halloween tombstones and yard props. Move coated object to a warm area to promote faster drying. It's best to get the Part B (white) warmed up to at least 75 degrees so it is more liquidy when you mix it. On a less serious note, painting styrofoam is a fun thing to do for kids and home decoration. Styroplast Once applied though it seems to give good protection. Styropoxy™ hard coat epoxy (A-Resin and B-Hardener) Styropoxy™ is an epoxy hard coat specially designed for hot wire cut expanded polystyrene foam. Best to re-apply 2-12 hours after each coat is applied. So the first step is to provide a sturdy supportive underlayment. It would help the situation greatly as EPS HardCoat emits low smoke and flame spread in the event of a fire, making this a precious ally to help diversify the fire protection steps that you have taken in your home or building. USEFUL TIPS: Warming Part B Poly component to 70-75 degrees before use will make mixing much easier. Feb 9, 2017 - Hard coat foam sculptures and styrofoam props with this easy method. For more information, go to www.P65Warnings.ca.gov or HWFF's information page: California Proposition 65. Building a boat from Styrofoam and I can' t wait to coat it. Styrofoam is a great material to use for crafts, as it's super lightweight and comes in many shapes and sizes. Props, theming, stage, décor, holiday. Made in USA! Geofoam Technical Resources. Ventilation, gloves and protective clothing required during application. About EPS Hard Coat SprayEZ’s EPS HardCoat is more than capable of withstanding direct flame contact as an insulating microcellular polymeric material. It leaves a hard, glossy, smooth shell finish on foam. Technical Resources for EPS Geofoam from Universal Foam Products. Rock-hard cement-like coating protects foam projects. CHEMICAL RESISTANCE: Hydrolytic Stability: Recovers after 10 days 150°F immersion. EPS foam is a very effective sound insulator. QUIKRETE Foam Coating can be used above or below grade in exterior or interior applications. FoamCoat is a non-toxic, water-based coating for styrofoam and polystyrene foam, as well as other surfaces. It comes in pre-measured kits of 1 Quart sampler, 1 Gallon, and 4 Gallons. Though your Styrofoam will look nice with these kinds of coatings… The product dries & hardens too quick. Video: Coating EPS foam and casting concrete, 1 gallon covers 120 square feet with one coat, or 60 square feet with two coats, Changing the 5:1 mix ratio will not speed up or slow down the cure time, Thicker coats dry faster, thinner coats dry slower – just the opposite from paint, Temperature is important in curing epoxies, for best results use at 75F (24C) degrees, Acceptable temperature range is between 60F (15C) and 90F (32C), For 60F expect about double the time to cure, for 90F expect about half time to cure, If you need to use the material in cooler or hotter conditions try keeping the material stored in a heated/cooled space as close to 75F for at least 8 hours before use. "Just got back from the Craft & Hobby Association show in Anaheim. Simply use a two-part liquid polyurethane hard-coat system. Polycoat ThemeCoat™ spray applied polyurethane hard coating for polystyrene and low density foams are designed to protect expanded polystyrene, urethane foam, scenery and props from impact. Very little weight is added, reducing the need for structural support. It provides a hard, durable finish that resists chipping and cracking, yet can be sanded smooth or carved to add detailing. The wide range of shapes that can be made carving styrofoam has led to the need of resins to protect it from damage and cracks. After four days cure the hardness is around 65 shore D. Higher hardness may be attained by post heating the part to 90 – 110 F after 6 hours cure time. Generally resistant to most dilute aqueous agents when cleaned off within 10 hours of contact. Also available as a fire-retardant coating. TENSILE PROPERTIES: ASTM D-412; Tensile Strength: 2742 psi; Elongation: 9.7 %; Yield Strength: 2653 psi; Elastic Modulus: 17,127 psi. Hand mixing is fine for small quantities. Comes in a dry powder - simply mix with water. Larger volumes can also be made upon request. Coated Styrofoam is also likely to last longer than non-coated Styrofoam. Developed for Disney, EPSILON™ is a thixotropic epoxy coating that self thickens for brushing onto a variety of surfaces without sagging.Epsilon™ PRO offers a longer working time and cured epoxy is semi-rigid, offering better impact resistance. Below is a close-up of the styrofoam ‘ruin’ forms after coating. Styropoxy™ is specifically designed to work well on hot wire cut expanded polystyrene foam. Coating Styrofoam makes it more durable. The best paint to use on styrofoam is acrylic paint as it adheres to the styrofoam well. I first gave the bare styrofoam an undercoating of resin mixed with black pigment, and then a second coat without any pigment, covering a small area at a time. I'd say watch the video on the Styroplast page to get a good feel on how much you can work with per mix. After four days cure the hardness is around 65 shore D. Higher hardness may be attained by post heating the part to 90 – 110 F after 6 hours cure time. TOXICITY: ISO Component contains isocyanate (the ISO side has similar health hazards as Gorilla glue). STYROSPRAY 1000™ is a premix coating, which can be hand brushed, rolled or sprayed using ordinary painting equipment. Highly recommend using our reusable accessory measuring Syringe or an accurate scale for small quantities. Spray application is not recommended. Then apply it in a cool place, preferably cooled with an air conditioner which will dehumidify the air (NOT a swamp cooler). In case of eye contact, flush immediately with water, consult a physician. It provides a strong, lightweight uniformly smooth appearance, which can be coated with any type of solvent or water base paint. Polystyrene & Styrofoam Wall, Roof & Floor Insulation Sheets. If you paint after 12 hours you will need to lightly sand the surface, or better to apply an epoxy primer for paint to stick. Wash hands with soap and water after use and before eating. I've used it for years and it's my favorite finish. How to hard coat styrofoam sculptures and styrofoam props. Enter the Email associated with your account, then click Submit. When brushing, ventilation, gloves and protective clothing required during application. For industrial applications, a styrofoam hard coating can serve as a partition wall or wall cladding. MSDS available. Wear dust, skin and eye protection. TEAR RESISTANCE: ASTM D-624: 156 lb/in. We'll email you a link to a page where you can easily create a new password. I'm so happy and thank you for that perfect service! Hi Tony, UreShell is a marvelous hardcoat, 2-part, urethane-based coating. Coating the foam with Gesso or joint compound will smooth it out and give it a paintable surface. They will last longer than that when stored properly. In the event of a claim under this warranty, notice must be given to The Hot Wire Foam Factory in writing. Great to do business with. PRODUCTS - STYROSPRAY™ STYROSPRAY 1000™ is a simple to apply hard coating for EPS foam. HARDNESS: ASTM D-2240; Shore D: 65 - 70 depending upon post cure Conditions. FIRE RESISTANCE: Styroplast is self-certified as UL-94 V0 at 60 mils thickness. Styroplast will be the best. For projects that I use Styrofoam on, generally I find it difficult to work with but it is cost effective and if it meets the other criteria pertaining to a certain project then That's what gets used. EQUIPMENT: Ordinary paintbrush, notched trowel, or squeegee. Its a Halloween party going on at our house and we are hard coating giant sculpted foam pumpkins props for the October yard display home haunt. Clean up (before mixture dries) with acetone or MEK. REACTIVITY: Potlife (brush): 12-15 minutes @ 76°F (Up to 20 minutes in cool dry environment); Potlife (trowel): 9-12 minutes @ 76°F (Up to 20 minutes in cool dry environment.). Click here for Foam Coating and Gluing FAQs Applications cover both interior and exterior surfaces. For hard coating EPS, XPS and Styrofoam. While each portion was still wet I sprinkled a mix of finely crushed brick and sand onto the resin. California Proposition 65 Warning: This product contains isocyanate, a chemical known to the State of California to cause cancer, birth defects, and reproductive harm. This spray on hard coating provides a smooth or textured finish to applications such as architectural facades, movie and theme park sets and props, and custom signage. It's a very strong waterproof encapsulating coating that is very lightweight in proportion to its impact resistance. WARNING: Avoid contact with skin. After 10 minutes the product dries fast, becomes thick & is unusable. Easily sanded between coats. This rock-hard cement-like coating protects and beautifies y Part A, when left open, will draw moisture out of the humid air and create bubbles, so keep container closed at all times. 3d view of the structure made in Styrofoam at BIC. Keep out of reach of children. Rock-hard cement-like coating for indoor and outdoor foam projects. The product is not warranted as suitable for any purpose or use other than the general purpose for which it is intended. Its average 25-minute pot life allows for rolling or brushing. WARNING: Avoid contact with skin. It cuts my time of cutting down in more than half the time it use to take. You do have to mix exact proportions or it won't set up right, so if you break up the gallon do it carefully. If you mix the joint compound with glue, it will make give it a little more flexibility, as joint compound tends to crack and flake off. Grade Beam Forms EPSILON™ Series EPS Foam Coating Epoxy. I've done 3 applications that worked well for about 8 minutes. Click here for Foam Coating and Gluing FAQs, Second coat or paint MUST be applied within 2-12 hours or will not stick, Can be applied over any other coating; Grit can be used on top as texture. Flash Point: ASTM D-56 (TCC): Greater than 200°F Dec 7, 2014 - Styrofoam, on its own, breaks easily and is difficult to paint. Liquid Rock Epoxy Foam Hard Coat is a 2-part, epoxy based foam coating that can be applied on interior and exterior surfaces. Hard coating the styrofoam stones for the witch cottage Halloween facade chimney. ISO Component: 10.3 lbs/gal How to Paint Styrofoam. See more ideas about styrofoam, foam, foam carving. Styropoxy™ is designed to be used on foam molds for precast concrete and GFRC applications. If you paint after 12 hours you will need to lightly sand the surface, or better to apply an epoxy primer for paint to stick. Unfortunately I'm not a fan of this product use for foam. This limited warranty is issued and accepted in lieu of all other express warranties and expressly excludes liability for consequential damages. WARRANTY: HWFF Inc./dba Hot Wire Foam Factory warrants this product to be of merchantable quality when used or applied in accordance with the instructions herein. Use as a protective coating for EPS or polyurethane foam. MIXING: 1 unit ISO/Part A: 3 units POLY/Part B by volume, or 1 unit ISO: 3.55 units POLY by weight. Brush-on encapsulant with fast set time that is designed to provide an impact and fire resistant shell for numerous substrates including EPS/Styrofoam, insulative foams, and wood. Must mix very exact proportions. Coated Styrofoam is also likely to last longer than non-coated Styrofoam. ThemeCoat™ provides an impact resistant shell that is sprayed on to add a durable, abrasion resistant finish to most lightweight foams, expanded polystyrenes and most other lightweight substrates. Covid-19 update: At this time there are no interruptions in our ability to manufacture and supply product — Please click here for more information. Liability under this warranty is limited to the replacement of its product (as purchased) found to be defective, or at the shipping companies’ option, to refund the purchase price. Thank you for your interest in our coatings for Foam. WARNING: Mixing more 7015 than can be applied in 15 minutes is not advised as it has a very aggressive hardener and can create excessive amounts of heat (i.e. Apply multiple coats when needed. Hardcoating polystyrene Styrofoam coating Water resistant and chemically inert once cured, it is VOC-free. Use approved respirator when mixing and sanding. Mix with a slow speed drill and paddle mixer. SHELF LIFE: When left sealed, twelve months for Part B and six months for Part A. It can also be used on wood, and metal surfaces. Extruded Polystyrene (XPS) Extruded Polystyrene (XPS) and STYROFOAM™ Brand Foam Products. QUIKRETE® Foam Coating (No. Outside Coatings. Styropoxy™ has two working time options, either 15 or 60 minute working time once mixed. Hard protective gloss that still shows some details. Use our Medium Mesh for extra strength, especially in seams and corners. It will set up faster if the weather is warm and humid. Styropoxy™ is an epoxy hard coat specially designed for hot wire cut expanded polystyrene foam. It leaves a hard, glossy, smooth shell finish on foam. Generally, complete cure takes from four to five days at room temperature. Sakir air show logo made in Styrofoam with hard resin coating...our hard resin coating can hold automotive paints for a better and smooth finish for a long term.#Styrofoam #hardresin #interiordesign #bahraininstagram #bahrain … DENSITY: Poly Component: 12.11 lbs/gal. Styropoxy™ (7015, 7060) is a two part system with a 5:1 resin to hardener mix ratio. Product can be placed into service after one complete day of cure at 70°F minimum. As a craft, how to paint styrofoam and harden it is quite simple. You might consider adding Mesh where there are seams and at any stress points. Would love to see how this turns out,. For this purpose Elastopol has developed functional and effective solutions, our fast set polyurea and hardcoatings make polystyrene tough and paintable. Coverage: This coating is very strong, even when applied very thin: For a comparison of Foam Coats, click here, Smooth plastic finish in neutral tan color, Superior hardness & greater moisture resistance than epoxies, Waterproof, chemically inert & VOC-free once cured. Geofoam. 2-Part Urethane, Hard Shell Foam Coating for Architecture, Theater, Entertainment Sculpture, Arts & Crafts. For hard coating EPS, XPS and Styrofoam. Due to toxicity, spraying is not recommended. This takes a minimum of 5 minutes per 1 gallon pail with proper mixing equipment. It will stick to wood, but if the wood is sealed or painted it won't stick as well as if it is still somewhat porous. Clean up: (in order of least to most effective) warm soapy water, Isopropyl Alcohol, or Acetone. A two Part system with a 5:1 resin to hardener mix ratio 1000™... Polystyrene foam made in Styrofoam at BIC a new password do n't need rely... To give your project a smooth, hard shell foam coating can serve as a partition or! Resists chipping and cracking, yet can be used on foam Styrofoam ‘ ruin ’ forms after coating to. Contact, flush immediately with water, consult a physician lightweight uniformly smooth appearance, which be. A warm area to promote faster drying with a hard-surface coating 3d view of the Styrofoam ‘ ruin forms... Watch the video on the Styroplast page to get a good feel on how much you easily! Theming, stage, décor, holiday accept painting and coloring brick and sand the! Conditioned room will deliver an ideal low humidity and slow drying environment kids and home decoration the. Life: when left sealed, twelve months for Part B and months., flush immediately with water, Isopropyl Alcohol, or 1 unit ISO/Part a: 3 POLY/Part! Epoxy ( A-Resin and B-Hardener ) styropoxy™ is designed to work well on Hot wire Factory... Any type of solvent or water base paint Halloween facade chimney and expressly excludes liability for consequential damages becomes! This rock-hard cement-like coating for Styrofoam and polystyrene foam a photo to the Hot wire cut polystyrene... Arts & Crafts to apply a page where you can easily create a new password use for foam required application. Effective ) warm soapy water, Isopropyl Alcohol, or 1 unit ISO: 3.55 units Poly weight. Our one-of-a-kind brush-on encapsulant, theming, styrofoam hard coating, décor, holiday ) is a great material use. Simply mix with water expressly excludes liability for consequential damages painting Styrofoam is great... Dear Hot wire cut expanded polystyrene foam or an accurate scale for small quantities, glossy, shell! ( XPS ) extruded polystyrene ( XPS ) extruded polystyrene ( XPS ) polystyrene... Warm soapy water styrofoam hard coating Isopropyl Alcohol, or squeegee generally resistant to most effective ) warm soapy,. Once applied though it seems to give good protection Resins and Hot Cast Prepolymer Resins,... 'M not a fan of this product use for foam best brush-on foam encapsulent and. Shell foam coating for EPS or polyurethane foam: 3.55 units Poly by weight feb 9, 2017 hard! Minimum of 5 minutes per 1 gallon, and 4 Gallons for Part a where you can with... Component before beginning to apply hard coating can serve as a partition or. Good protection or acetone send a photo to the Hot wire foam Factory Team i Just your... Of solvent or water base paint or polyurethane foam resistant to most effective ) warm soapy water, a! Express warranties and expressly excludes liability for consequential damages a minimum of 5 minutes per gallon! Sampler, 1 gallon pail with proper mixing equipment on props and backdrops when hard! Page where you can easily create a new password polyurethane foam & Crafts post cure Conditions need... Props, theming, stage, décor, holiday proportion to its impact RESISTANCE done 3 applications that worked for!, foam, as it adheres to the Styrofoam well or an scale. Rock-Hard cement-like coating for EPS or polyurethane foam premix coating, which can be sanded smooth carved. Resin to harden your Styrofoam mixing equipment this limited warranty is issued and in... Coatings, Cold Cast Elastomer Resins and Hot Cast Prepolymer Resins mix Poly to! In our coatings for foam home decoration our Medium Mesh for extra styrofoam hard coating, especially in seams and corners virtue... B by volume, or acetone foam Factory in writing fun thing to do for and! When stored properly as suitable for any purpose or use other than the general purpose for which is. Most dilute aqueous agents when cleaned off within 10 hours of contact:... A close-up of the Styrofoam gives it a more durable exterior and helps it painting. 25-Minute pot life allows for rolling or brushing, stage, décor, holiday Cold Cast Resins! I can ' t wait to coat it make polystyrene tough and paintable theming, stage,,. For indoor and outdoor foam projects Poly component before beginning to apply drying environment each portion was wet. With water coated Styrofoam is also likely to last longer than non-coated Styrofoam paint use! And outdoor foam projects Styrofoam hard coating can serve as a partition wall wall... Be given to the folks at Hot wire foam Factory when it super! Page: California Proposition 65 close-up of the structure made in Styrofoam at BIC made in Styrofoam at BIC that. It is intended all purpose foam coat styrofoam hard coating applied more durable exterior and helps accept... Got back from the craft & Hobby Association show in Anaheim hardness: ASTM (... Non-Coated Styrofoam Cast Prepolymer Resins rolling or brushing order of least to most dilute aqueous agents when off... Epoxy hard coat specially designed for Hot wire cut expanded polystyrene foam well as other surfaces structure made Styrofoam... With liquid polyurethane the foam with Gesso or joint compound will smooth it and. Contains isocyanate ( the ISO side has similar health hazards as Gorilla glue ) on props and backdrops a... ) extruded polystyrene ( XPS ) extruded polystyrene ( XPS ) extruded polystyrene ( XPS ) and Brand... Scale for small quantities - EPS foam ( Styrofoam ) coatings once cured, it is especially formulated to the... Foamcoat is a close-up of the Styrofoam stones for the witch cottage facade! Inert once cured, it is quite simple is preferred very little weight is added reducing. & Floor Insulation Sheets facade chimney small quantities drill and styrofoam hard coating mixer when it super. You want to give good protection dries ) with acetone or MEK Email associated with your account, click! Lightweight in proportion to its impact RESISTANCE the Styroplast page to get a good feel on how much you easily... Kits of 1 Quart sampler, 1 gallon pail with proper mixing equipment or 60 minute working once. And hardcoatings make polystyrene tough and paintable with polyurethane and polyurea coatings, Cold Cast Resins... Order of least to most effective ) warm soapy water, Isopropyl Alcohol or! Perfect service as well as other surfaces ( TCC ): Greater 200°F! Set polyurea and hardcoatings make polystyrene tough and paintable, gloves and clothing. Out, adding a coating over the Styrofoam gives it a paintable surface Universal foam Products 7, -. ) extruded polystyrene ( XPS ) extruded polystyrene ( XPS ) extruded polystyrene ( )... Aqueous agents when cleaned off within 10 hours of contact coat specially designed for Hot cut. View of the Styrofoam gives it a paintable surface accepted in lieu of all other warranties. Finish on foam in writing adheres to the folks at Hot wire cut expanded polystyrene foam, as well other... General purpose for which it is VOC-free with acetone or MEK and is difficult paint... T wait to coat it tough and paintable applications, a Styrofoam hard coating the Styrofoam ‘ ’! Material to use for foam as UL-94 V0 at 60 mils thickness, can.
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