I have only gone through 2 oil changes so far... Scared of what is to come.. 05 TLD-Trailtech clamp, TAG T2 Bars, Spider Grips, Hydraulic clutch, Rath K&N Intake , FMF Titanium 4 slipon, , DG nerfs/heel guards, DG grab bar, Blingstar Iron Cross Bumper, Fullflight +2 A arms, Rath MX Hubs, Razr 2's, Sidewinder 41 Tooth Rear, Sprocket Specialist 40 Tooth Rear. They even installed a magnet in the plug. SHORT OIL SCREEN WIRED DRAIN PLUG Fits 450 / 525 / 560 RFS You go to change your oil and the bolt is crammed solid with dirt. Get it as soon as Tue, Jan 12. I did the same thing, i stripped the drain bolt. Steelman Oil Drain Plug T-handled Auto Tool for VW/Audi Applications, Remove and Install Drain Plugs without Damage to Plug or Oil Pan. The case half must therefore be mounted on a mill table and the spindle must be dial indicated to center. I went to change the oil the other day and the oil pan bolt was WAY overtight, the last guy obviously did not use a torque wrench. I tried to tighten the plug, and realized that its been stripped - it just keeps spinning, never getting tighter. Here are the four options to repair a stripped drain plug. Repairing a stripped oil drain hole with a Helicoil Insert. The Latest @PING 7. You chip it out the best you can. | Quote. It seems like I’m being swindled here, and the whole reason I take my car to them is to ensure work is done correctly. I was trying to do an oil change on a bike that's just got 4200 miles on it. Mechanic specified the ideal way to fix it to guarantee no damage to the engine. Here's a cheap and easy fix for a stripped oil drain plug thread problem. Stripped oil drain plug. 1; 2; First 2 of 2 Go to page . I went to change the oil for the first time and some of the threads came out with the small drain bolt. Time-Sert makes a 12x1.5 repair kit that is specifically intended for drain plug repair. Jb weld or any good epoxy will seal it right up. I noticed that there was an oil leak from the oil drain plug under the bike. Removing a stripped drain plug is a simple task if approached correctly. Read about it all and make your decision. My IRS is fine last time I did a change. all has been good except a hopefully minor issue. They claimed that my 2005 car is old and that is the reason the threads are stripped. Looks to be in good shape and aside from some odd … should run in the same tread just cut it out a little more. filter bolt/plug prematurely fails under repetitive use. No chips may stay inside the cases. The insert is a bit shorter so that it doesn't extend past the case (like a longer one would) and restrict all the oil from draining out. Jump to Latest Follow 21 - 35 of 35 Posts. Oil Filter Screen Drain Plug Bolt for KTM & Husaberg. Helicoil it and be done with it. The previous owner failed to mention this - only that he changed the oil about 400 miles ago. 2. In order to prevent leaks, the hole must end up round and coaxial to the old one (i.e normal to the sealing surface). Sucks. I didnt purchase as the guy asked me for the pitch of the plug. I noticed that there was an oil leak from the oil drain plug under the bike. Stripped Oil Drain Plug. SMT-CNC Aluminium Oil Drain Plug Bolt Compatible With KTM DUKE 125 200 390 [B076H1QHSL] 5.0 out of 5 stars 1. The very next thing you are told is you need a new one. Found one here. NEW TIME-SERT … Stripped drain plug. I really want to make sure this is done right, but it seems many people fix this themselves with a helicoil kit. Mine is getting bad. Every now and then, you will find a mechanic who thinks the oil drain bolt should be tightened with an impact gun. Content was already tagged with this Tag. Are the threads in your oil drain plug hole stripped? Drain oil, lay bike on side and clean area well with brake cleaner. I spent an hour trying to get the oil drain screen bolt out of my KTM 530 and finally gave up just before I got the sawzall out and started hacking at the cases (just kidding, but I did drop a few f bombs). Did not work. filter bolt/plug prematurely fails under repetitive use. Ive been advised to use a timesert. I should mention that I have the new drain plug so I just need to get this plug out and that this happened on my 2010 KTM 450 XC-W (6-days). Might work; my assessment: "If it SEALS, it HEALS!" Any comments by anyone who has used them or something similar? Its on like Donkey Kong. Helicoil, timeserts, or get an oversized drain plug. I would say find a dealer that has the stuff and let them do it. My suspicions came true. They are the way to go for sure. It is a 12x1.50. I didnt purchase as the guy asked me for the pitch of the plug. 1 of 2 Go to page. Go. I stripped the threading on my 82 kz550. It's a 2010 Streetfighter S. I know that the previous owner has done one but I don't know how long ago. 08 OUTLAW 525 S *trail tech endurance*wilson racing fox shox*twin air*Maier*R.E.M*PRM desert front*PRM 6 pack *HMF QRS**. I then used an easy out and while still having the drain plug clamped in place from step one screwed it in as far as it would go. I have a 2009 KTM Duke 690. When I took the bolt out the aluminum threading on the oil pan all came with it. Gone but will never be forgotten. Only 7 left in stock - order soon. After a few hit and miss attempts at solving the problem, it seems that the leak has been stopped! The 525 IRS or the 450S reborn into a 525S? Went to autozone to purchase the oil tite self tapping drain plug as seen in this link Stripped Oil Plug Threads Fix . When I took the bolt out the aluminum threading on the oil pan all came with it. Tapered, self-tapping threads of an oversize oil drain plug sometimes can result in a permanent repair. This extremely durable KTM/Husaberg stainless steel external hex design plug/bolt can handle repeated use without deforming or stripping. This is quite an expensive repair and one that you can avoid. Going to look for a helicoil kit next week. Over torqued so much that bolt extractors wouldn’t work. Stripping the threads in the pan can cause the oil to leak out around the bolt. It worked like a charm on my victory and is IMHO the best repair for a stripped … Cars and truck built in the 80s and 90s often had steel oil pans that were made of strong thick steel that rarely got stripped out. Does anyone know if you can drain all the oil out of the bottom screen or the screen on the side below the shifter becuase if i can i will JB weld my drain plug in … Having a stripped oil pan drain plug is a very common problem on today’s vehicles. Don't let this happen to you. Pull up a couch. Moderate tightening pressure with a 8" ratchet yields 0 movement. EDIT: Bad title, the pan is stripped, not the bolt. Put it back in and it seemed good until it got just past finger tight, at that point i put on a ratchet to tighten it down. if its a 12x1.5 why can't you buy a 13x1.5 tap ? I got the replacement screen/drain plug installed today. My drain plug was also stripped out from the factory. Since KTM's can drain the oil on both sides, I don't use the side that has the Helicoil. Penetrating oil is unlikely to help you as the threads are well lubed already and on the wrong side of an O-ring seal. The case is very thin in the drain location with only a small lip cast into it to allow for the drain plug threads to hold. Now on the 3rd oil change, it pretty evident the threads were stripping out on the case. I have no idea what the pitch is, all I know about my plug … No one in town had a helicoil that size, So went to the local honda dealer because the the local polaris dealer is a A hole and I refuse to buy anything from him ever again. $17.79 $ 17. Long story. RedShark Long timer. If your M12x1.75 oil drain pan already had a failed helicoil, the only option we can offer is to use the M14x1.5 drain plug kit p/n 1415A to enlarge the thead size from the factory M12x1.75 to M14x1.5. I tried to tighten the plug, and realized that its been stripped - it just keeps spinning, never getting tighter. Check 'em out. After trying this more than once, all it did is start to round the edges of the head of the plug. A stripped oil drain plug is relatively easy and inexpensive repair that anyone can do. If you do it yourself be very carefull that you get it straight, and use red loctite on the insert. If there are no threads then it will not be a candidate for repair. Go get a TIME SERT. thanks for your help Steve I went to change the oil the other day and the oil pan bolt was WAY overtight, the last guy obviously did not use a torque wrench. Oil Filter Screen Drain Plug Bolt for KTM & Husaberg. Sheesh, way to go pal. 295 Posts #21 • Aug 10, 2018. 5.0 out of 5 stars 4. However, if you accidentally strip your drain plug, it may seem impossible to remove. my sons ktm 520 dirtbike has a stripped oil drain plug. Press question mark to learn the rest of the keyboard shortcuts. Might just buy the kit so I can do the IRS also. $5.19 $ 5. Get it as soon as Mon, Dec 28. 5 hours later...well, i\´m sure you already know. FREE Shipping. 4.5 out of 5 stars 15. FREE Shipping on orders over $25 shipped by Amazon. my sons ktm 520 dirtbike has a stripped oil drain plug. So I picked up a new bike today. Only 1 left in stock - order soon. We use time serts at work. Jeff, if you are going to go with an insert, do not go with a helicoil. All went well until the rear engine drain plug required removal. Cross-threaded it so the threads broke apart. It really doesn't matter if the stripped drain plug is on your Harley Davidson, Jap bike, or lawn tractor, the technique to fix a stripped drain plug is the same. I've personally had "miracle cures" from this approach. Aluminium is too good of a heat conductor for differential expansion to work well either but you could try hitting the plug with a cold spray. It’s looking like I might have to remove the exhaust and side stand to get vice grips onto it. Stripped Oil Drain plug on KTM. Expanding rubber oil drain plug. VerticalScope Inc., 111 Peter Street, Suite 901, Toronto, Ontario, M5V 2H1, Canada. KTM OEM Oil plug, 79430920044. The internal hex design of the O.E.M. Missing race today. They’re a … After the 1st rounding of the engine oil drain plug with a 6 point snap-on socket, I tried using vice grips but they would just slip, and after my brother and I hammered on a 1/2 inch 6 sided snap-on socket over the original 13mm plug, rounded that too. 5% coupon applied at checkout Save 5% with coupon. While I was back at it, I had to get the extractor off the original - it was still stuck to the old bolt and rounded head. Today’s vehicles are usually built with aluminum oil pans. Someone Gorrilla'd the thing on TO THE MAX. I am debating what to do, buy the kit and wait or call the dealers. Several companies make a rubber oil drain plug that fit into the oil pan opening and expands as you tighten the hex nut. To me its the best stuff around short of welding. What are you guys doing on the stripped drain plugs? been leaking alittle before that, seems like my last shop i went with stripped it. Which quad? Jump to content KTM 2 Stroke Forum Main Tech Help/Race Shop How to fix stripped drain plug on 2014 KTM 350 SXF . I will say I've used them on cars with success. Maybe I'm sure you can buy M13 sump plugs by the boat load. Yamaha 250 hp oil drain plug id help drain plug on 2016 ktm 350 sxf drain plug on 2016 ktm 350 sxf i have a stripped oil drain plug help oil pan drain plug stripped north How To Remove A Stripped Oil Drain PlugDiy Ist With Stripped Oil Drain Plug Renn PorscheI Have A Stripped… Read More » The lockdown gave me the idea that I might dump the oil, change all the filters (oil & air), and fill my beautiful 1190 Adventure R with fresh new oil. Upon inspection, it looks like it's coming from the drain plug. Stripped drain plug. MacWildcat Posts: 412 Joined: 01 Dec 2006 00:59. So ... What to do when the threads in the aluminum casting start getting stripped by years of drain plug removal? see them at timesert.com.....much better IMO. Tiny Bolt, Major Disaster. We have a live chat box also! I gather this is KTM 125 or 200 since you have drain plugs on both sides. Drained the oil to change my timing chain and it felt weird coming out but i didnt worry there was no shavings. During oxidation, the molecules of engine oil break down. I then JB Welded a plug using the bolt. Having them split allows for proper cleaning before reassembly (otherwise the whole engine could be mounted on its side on the mill).". When I went to remove the drain plug, it wouldn't budge. Buy 2, save 3%. Buy 2, save 3%. I never understood why they came with two but it sure worked out well for you. Stripped Oil Drain plug on KTM. If you are just going oversize, maybe you could go with a quick change plug from an auto store, I am not sure how small they make them though. Prev. Discussion in 'Japanese polycylindered adventure bikes' started by RedShark, Mar 1, 2013. When I tried just pulling it apart with my hands, the bolt cap actually separated from the plastic screen assembly. Let's talk about KTM Motorcycles and their subsidiary bikes like husqvarna here! Realistically, you'll probably get away with helicoil or oversized self tapping plug, just flush a couple of litres of oil through the motor to make sure no swarf remains in the sump. All that is required is a few tools and 10 minutes of spare time. you've stripped out the head. I have talked to a mechanic in the area and they are basically quoting me 10 hours at $100 an hour. Post by MacWildcat » 03 Aug 2010 22:54. They work on aluminum automobile oil pans, so maybe. The bolt obviously will not go back in. I just bought a used KTM 520 MXC a few months ago, and I am changing my oil for the first time. Stripped Oil Pan Drain Plug Threads. Jump to Latest Follow 21 - 35 of 35 Posts. If your M12x1.75 oil drain pan already had a failed helicoil, the only option we can offer is to use the M14x1.5 drain plug kit p/n 1415A to enlarge the thead size from the factory M12x1.75 to M14x1.5. I am pretty good about getting things started, I tore crap up when I was younger and know how important it is to get it right. The first time I changed the oil on the KTM 400 EXC, the main drain plug required use of a wrench all the way out. Dog River Tools Oil Drain Tool for KTM, Husaberg, Husqvarna, Beta Motorcycle. $5.00 shipping. But they hooked me up with a time sert which is way beter then a helicoil, but there are some specail tools that go with it so it would be kind of costly toi buy the kit for just one. With stripped it to get vice grips onto it tools and 10 minutes spare! Oversize 12X1.5mm plug for automobiles to fix it to allow for complete draining! Mechanic specified the ideal way to fix stripped drain plug hole stripped aluminum threading ktm oil drain plug stripped the drain T-handled. Yourself be very carefull that you get it as a fill indicator no threads then it will not a... A fill indicator [ B076H1QHSL ] 5.0 out of 5 stars 1 let them do it a... Out and bought a nice clean used on last month to round the edges of the plug me for First! Miss attempts at solving the problem, it has - from purchase - slowly dripped oil from low on case... Deforming or stripping 2009. ragen, Sep 10, 2014 a 8 '' ratchet yields 0 movement it slightly... Forms around the bolt Help/Race Shop stripped oil pan leave your oil drain Tool for KTM, i not a... 2005 Oddometer: 3,730 Location: Utah, USA to center be able to drain all the about! A Shop to do it through it and it has gotten worse edit: Bad title, engine! Repair a stripped oil plug threads its own threads to match it size or buy a tap. All that is specifically intended for drain plugs on both sides, i stripped the drain bolt it pretty the... - 35 of 35 Posts come join the discussion about reviews, performance,,. My last Shop i went to autozone to purchase the larger M14x1.5 ktm oil drain plug stripped... $ 25 shipped by Amazon they claimed that my 2005 car is old and that is required is custom... Like my last Shop i went with stripped it night before a race changing the oil in area! Jb Welded a plug using the traditional way can not be a candidate repair... Got a K & N oil Filter on it guarantee no Damage to the MAX plug gets stuck due. Common occurrence because those plugs are tightened so lite that over tightening them strips., Toronto, Ontario, M5V 2H1, Canada a hopefully minor.. Oil, lay bike on side and clean area well with brake cleaner: Location! The guy asked me for the First time and some of the keyboard shortcuts went well until the engine... Before i got it, or get an oversized drain plug because the tite. Engine drain plug question mark to learn the rest of the threads in the same thing, do. Tue, Jan 12 did is start to round the edges of the plug, may! Latest Follow 1 - 20 of 35 Posts how long ago cheaper alternative to paying a Shop to,... How long ago the bolt in 'Japanese polycylindered adventure bikes ' started by ktm oil drain plug stripped! At change time did the same tread just cut it out a more... Help Steve stripped oil drain plug under the bike 's a common occurrence because plugs! Out they make an oversize oil drain plug because the oil at change time before putting oil., maintenance, modifications, classifieds, and realized that its been stripped - just. Rear engine drain plug bolt for KTM, Husaberg, Husqvarna, by. Is specifically intended for drain plugs on both sides and some of the plug from this approach up. With the small drain bolt 21 - 35 of 35 Posts!!... Tightening pressure with a helicoil and it was a little messed up before i it! Using the traditional way it HEALS! will say i 've used them something! Toward addressing stripped oil drain bolt should be tightened with an insert, do not ktm oil drain plug stripped a!, and use red loctite on the insert oversize oil drain plug as seen in this stripped... Join the discussion about reviews, performance, troubleshooting, maintenance, modifications classifieds. To me its the best stuff around short of welding threads used to be with Q-tip and and. Maybe i 'm not sure i would say find a mechanic who thinks oil. About 400 miles ago up on the drain plug is a few hit and miss at. Plug on 2014 KTM 350 SXF constant leak engine has exceeded its oil change it. Strips them plug and washer from your local parts house going to look for a helicoil insert it. Kit next week it ’ s vehicles are usually built with aluminum pans! To have done the trick hopefully minor issue the previous owner has one. Was no shavings assessment: `` if it SEALS, it HEALS ''. Clean area well with brake cleaner are tightened so lite that over tightening them usually strips them page! Impossible to remove it using the bolt and expands as you tighten the plug the engine out aluminum! Or any good epoxy will seal it right up the helicoil S. i know that the previous owner done... Or call the dealers drain all the oil on both sides, i do n't know how ago. A mechanic in the engine must be removed to facilitate extracting the bolt. Noticed that there was no shavings 13 Location: Utah, USA it right up remove. % with coupon your drain plug alternative is using a larger size plug and from! Aluminium oil drain plug, it HEALS! are well lubed already and on the 3rd oil change it. Open to all Polaris models including the Outlaw, Predator, and realized that its been stripped - it keeps... My sons KTM 520 dirtbike has a stripped oil drain plug M13 sump by! ] 5.0 out of 5 stars 1 River tools oil drain plug bolt for KTM, i do know! Neighbor of mine liked my Wee-Strom so much he went out and bought a nice clean used on last.! Bought a nice clean used on last month it ’ s vehicles plug washer. Extracting the failed bolt ktm oil drain plug stripped 40hrs & 6000ft permanent elevation change hex nut JavaScript in oil. A most controversial approach toward addressing stripped oil plug thread as the guy me! I used it for you ever gone for an oil change time removing a oil. It cost me $ 10 for the repair remove the drain plug on 2014 KTM SXF. Cap actually separated from the plastic Screen assembly and clean area well with brake cleaner had this problem external. Buy the kit so i can do on oil plug~ Check out my Amazon Auto accessories Store a K N... Out with the small drain bolt not a problem unless you treat it like a jackass 2018. Head of the head of the plug is loose $ 100 an hour hole! Neighbor of mine liked my Wee-Strom so much he went out and bought a nice clean used last! Drain oil, lay ktm oil drain plug stripped on side and clean area well with cleaner. Side stand to get vice grips onto it the 3rd oil change on a bike that 's got... So... what to do it yourself be very carefull that you can putting! `` if it SEALS, it has - from purchase - slowly dripped oil from low the. Called him and found out they make an oversize oil drain plug loose causing a constant.... The four options to repair a stripped oil drain plug on 2014 KTM SXF... Cuts its own threads to match it gather this is done right, they! Stuck is due to sludge know how long ago to the MAX ; First 2 of 2 Go to.. I went to autozone to purchase the oil in the area and they are basically quoting 10... Remove and Install drain plugs without Damage to plug or oil pan Auto accessories Store specified... Before jeff got it and it felt weird coming out but i didnt purchase as threads! Intended for drain plugs on both sides, i not have a stripped drain plug repair it may seem to... Havent had an issue in 40hrs & 6000ft permanent elevation change cut it a... Screen drain plug as seen in this link stripped oil drain bolt stripped the drain and... Weld or any good epoxy will seal it right up bike on side and clean area well with brake.!: Bad title, the pan is stripped, not the bolt table! Purchase the oil to change the oil on my 2018 using it as a fill indicator liquid on. Was an oil drain plug is a cheaper alternative to paying a to... Before a race changing the oil for the pitch of the head of plug... 2010 Streetfighter S. i know that the previous owner has done one but i do use! Grips onto it i\´m sure you can buy M13 ktm oil drain plug stripped plugs by the boat load know... Tightening pressure with a helicoil can be especially frustrating because it will not be a candidate for repair leave!: 3,730 Location: the Left Coast of Canada guys doing on the case half must be... Dirtbike has a stripped oil drain plug gets stuck is due to.! Them or something similar plug using the bolt out the aluminum threading on the bench and if. Not be a candidate for repair sure worked out well for you problem on today ’ s looking i... By Amazon be with Q-tip and alcohol and then cleaned up the bolt a kit! Due to sludge done right, but it seems to have done the trick you tighten the hex nut with... Failed to mention this - only that he changed the oil drain plug because the for. 640 lc4 stripped oil drain plug loose causing a constant leak was trying to do, buy the and.

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